Top Mounted Magnetic Agitator

Jing Liang top mounted magnetic agitators are dedicatedly developed for CIP (Cleaning in Place) and SIP (Sterilization in Place) according to the highest standards in pharmaceutical and food industry.

A significant feature of our top-mounted magnetically-driven agitator is the metallic containment shell that provides the best sealing solution to ensure long term continuous operation without leakage.

Inquiry

You can contact us for a quotation or with any questions you may have on this product.

Structures
    1. Top Mounted Magnetic Agitator
      • Sterilization by steam in tank
      • Steam condensate outlet pipe
      • Containment shell
      • Steam sterilization passageway
      • Steam in tank
    1. Top Mounted Magnetic Agitator
      • Sterilization by external pure steam
      • Pure steam inlet
      • Containment shell
      • Steam sterilization passageway
Features
  • No dynamic seal;
  • Excellent isolation performance;
  • Zero leakage;
  • High safety and durability;
  • Energy saving by 30%;
  • Extremely low maintenance costs;
  • In compliance with the FDA and GMP requirements;
Technical Data
JL-S10G
  • Applicable tank capacity: 5-50L
  • Rated output torque: 1.8Nm
  • Rated stirring speed: 0-1200 rpm
JL-S30G
  • Applicable tank capacity: 10-130L
  • Rated output torque: 7.8Nm
  • Rated stirring speed: 0-1000 rpm
JL- S50G
  • Applicable tank capacity: 50-200L
  • Rated output torque: 12Nm
  • Rated stirring speed: 0-800rpm
JL- S100G
  • Applicable tank capacity: 50-200L
  • Rated output torque: 26Nm
  • Rated stirring speed: 0-800rpm
JL-S500G
  • Applicable tank capacity: 200-1000L
  • Rated output torque: 75Nm
  • Rated stirring speed: 0-600rpm
JL-S1000G
  • Applicable tank capacity: 500-3000L
  • Rated output torque: 180Nm
  • Rated stirring speed: 0-500rpm
JL -S3000G
  • Applicable tank capacity: 2000 -5000L
  • Rated output torque: 420Nm
  • Rated stirring speed: 0-400rpm
JL -S5000G
  • Applicable tank capacity: 3000 -8000L
  • Rated output torque: 600Nm
  • Rated stirring speed: 0-300rpm
JL -S10000G
  • Applicable tank capacity: 5000 -20000L
  • Rated output torque: 1000Nm
  • Rated stirring speed: 0-260rpm
  • JMaterial:
    Cleaning parts are 316L stainless steel, rest parts are 304 stainless steel; Standard
  • Configurations:
    sanitary ceramic bearings; impeller and shaft can be made of high grade corrosion resistant materials
  • Sterilization temperature:
    100-135℃
  • Hygienic design:
    Compliant with design of CIP and SIP; CIP and SIP control units are optional;
  • Impeller options:
    Six flat blade turbine impeller (Rushton turbine), six inclined blade turbine impeller (pitched blade turbine), 3-blade propeller, low shear impeller (specially for cell suspension cultures), microcarrier spin filter;
  • Motor options:
    For low speed and small torque application: servo motor is standard; For high-speed and high torque applications: variable frequency drive with speed control;
  • Optional configurations:
    Stepless speed control, control panel, other types of impellers;
  • Improvement & replacement:
    We also upgrade and replace customers’ older existing mixing system by redesigning of customer-specific magnetic agitators to replace their mechanical sealing agitator or other mixers;
Gallery
  • Top Mounted Magnetic Agitator
    Top mounted magnetic agitator with various types of specifications
  • Top Mounted Magnetic Agitator
    Top mounted magnetic agitator with various types of specifications
  • Top Mounted Magnetic Agitator
    JL-S1000G Top mounted magnetic agitator
  • Top Mounted Magnetic Agitator
    JL-S500G Top mounted magnetic agitator
  • Top Mounted Magnetic Agitator
    JL-S30G Top mounted magnetic agitator
Advantages of top mounted magnetic agitator compared to bottom mounted magnetic agitator
  • No effects of polarization and magnetization to cell cultures;
  • No fouling and scaling;
  • No any metal dust (which may be generated during operation of slide bearing in bottom mounted magnetic agitator, resulting a shorter service life);
  • Top mounted magnetic agitator features a long service life of over 10 years;
  • Top mounted magnetic agitator can be as competent for any application as a mechanical stirrer, while solving the disadvantages of low power, small torque and low speed;
Performance comparison between magnetic agitator and agitator with mechanical seal

Based on many advantages and mature technologies, top mounted magnetic agitator plays a vital role in today’s applications that places high demands on sterility and reliability such as food, pharmaceutical, electronic and other industries. Top mounted magnetic agitator is perfect solution to replace conventional agitator with mechanical seal.

Item Agitator with mechanical seal Top mounted magnetic agitator
Output torque For most applications For most applications
Stirring speed For most applications For most applications
SIP Basically meet requirements Better meet requirements
CIP Basically meet requirements Better meet requirements
Cleanability General Good
Service life Short Long
Leakage 3-5ml/h Zero
Infection control More likely to be infected Very unlikely to be infected
Maintenance Frequent and complicated Simple
Initial investment Low High
Metal dust Such as graphite dust will be produced Non
Material Graphite is contained No graphite
Invalid consumption Very high Very low
Applications of Top Mounted Magnetic Agitator
    1. Top Mounted Magnetic Agitator
    2. JL-S1OG top mounted magnetic agitator for 15L glass animal cell bioreactor
      • Low noise, low shear rate, low power;
      • Agitator shaft with wire mesh rotating filter;
      • Agitator can work together with glass vessel for sterilization;
      • Motor can be dismantled less than 10 seconds;
      • Allowing for long-term continuous operation;
      • Zero-leakage, completely eliminating the problem of leakage;
    1. Top Mounted Magnetic Agitator
    2. JL-S30G top mounted magnetic agitator for 60L stainless steel animal cell bioreactor
      • Low noise, low shear rate, low power;
      • Agitator shaft with wire mesh rotating filter;
      • Agitator can work together with vessel for sterilization in place;
      • Motor can be dismantled less than 10 seconds;
      • Allowing for long-term continuous operation;
      • Zero-leakage, completely eliminating the problem of leakage;
    1. Top Mounted Magnetic Agitator
    2. JL-S100G top mounted magnetic agitator for 100L stainless steel bacteria fermentation vessel
      • Low noise, high speed, high torque;
      • With gas dispersion type multi-stage paddle impeller;
      • Combining features of stirring and mixing, even and rapid;
      • Agitator can work together with vessel for sterilization in place;
      • Allowing for long-term continuous operation;
      • Zero-leakage, completely eliminating the problem of leakage;
    1. Top Mounted Magnetic Agitator
    2. JL-S3000G top mounted magnetic agitator for 3000L stainless steel cell suspension culture bioreactor
      • Low noise, medium torque, low shear rate;
      • With low shear multi-stage paddle impeller;
      • Combining features of stirring and mixing, even and gentle;
      • Suitable for animal cell suspension culture;
      • Agitator can work together with vessel for sterilization in place;
      • Allowing for long-term continuous operation;
      • Zero-leakage, greatly improving productivity;
    1. Top Mounted Magnetic Agitator
    2. JL-S5000G top mounted magnetic agitator for 5000L genetically engineered bacteria culture fermentation tank
      • High speed, high torque, high shear rate;
      • With gas dispersion type high shear multi-stage paddle impeller;
      • Combining features of stirring and mixing, even and rapid;
      • Suitable for high density bacteria cultivation;
      • Agitator can work together with vessel for sterilization in place;
      • Allowing for long-term continuous operation;
      • Zero-leakage, greatly improving productivity;